Application of Kenwei Intelligent Checkweigher in Auto Parts Processing Industry - Effectively Control Production Costs and Help Improve Product Quality
Auto parts are the basic units that make up all parts of a car. With the development of my country's economy and the gradual improvement of the national income level, automobiles have become the preferred means of transportation for more and more people. The auto parts industry has also prospered and developed with the growth of my country's automobile demand. High-quality auto parts products can not only help auto parts companies reduce production costs, but more importantly, ensure the quality of auto products. Kenwei Intelligent provides a variety of automatic checkweighers to fully meet the needs of auto parts processing enterprises. The weight relationship of forged products of auto parts In general, an automobile consists of 15 parts such as body, box, engine, front axle, rear axle, frame, gearbox, drive shaft, and steering system. With the development of my country's automobile industry, the number of parts required to assemble automobiles continues to increase, and the requirements for the corresponding auto parts forgings are also getting higher and higher. Forgings are workpieces or blanks obtained by forging metal materials. The characteristics of automobile forgings are complex shape, light weight, poor working conditions and high safety requirements. For example, crankshafts, connecting rods, and camshafts used in automobile engines, front beams and steering knuckles required for front axles, half-shafts and half-shaft bushings used in rear axles, transmission gears in axle boxes, etc., are all related to automobiles. Critical forgings for safe operation. If calculated by weight, 17-19% of the parts in the car use forgings. During the production of forgings, each piece is required to be consistent and free of any porosity, excess space, inclusions or other imperfections. Elements produced by this method require a high ratio of strength to weight for stable safety performance. According to the current international level, the weight tolerance of connecting rod forgings generally needs to be controlled within 2%. For auto parts manufacturers, in addition to ensuring production efficiency, they are also very concerned about the quality of parts and components, because the quality of auto parts is the primary condition to ensure the safe operation of cars. Defects in manual weight detection Due to the high requirements for forged products of auto parts (that is, each piece of forged product is required to be consistent and needs to reach a certain weight ratio), in the production process, manufacturers generally weigh the products. Carry out weight inspection and reject unqualified products. In the past, the weight inspection of auto parts was carried out in the form of manual inspection, that is, after the cutting process, the operator manually weighed the finished product, and then classified the parts according to the weight standard. Because it relies entirely on manual operations, it is easy to cause deviations and inaccuracies in the weight classification process, and the efficiency is also low. The direct result is an increase in manufacturing costs, and there are certain safety risks in the quality of finished vehicles. Checkweighers enter the field of automobile manufacturing For manufacturers with a highly mechanized production process, weight control through automation is the first choice. Years ago, one of Europe's largest auto parts manufacturers, Germany's Ford Walker, began to focus on how to effectively control the weight of auto parts. The Ford Walker forging plant uses hot forging to produce the main components in the gearbox. In the production process, the raw steel is first cut into cylindrical bars of a certain length, and then transferred to the downstream process for reprocessing. In order to meet the weight standard, that is, to keep the weight deviation of the rough steel within the allowable range, Ford Walker added an automatic checkweigher machine after the cutting process to remove the products that did not meet the standard weight from the production line. At present, domestic auto parts manufacturers, whether using assembly-line production or semi-assembly-line production, are becoming more and more aware of the importance of weight control. In order to improve production efficiency, auto parts manufacturers have begun to introduce automated processes to replace the existing manual inspection process. Many domestic auto parts manufacturers mainly produce automobile connecting rods. Compared with ordinary weight detection products, this product has the following main characteristics: ■ The product throughput is low ■ The product itself is long and irregular ■ The product is heavy, It is easy to cause belt wear ■ Need to be classified according to weight Kenwei intelligent technology solution For the above product features, Fengling Automation provides BDCW-T series automatic checkweighers to meet customer needs. ■ The throughput of the product is not high, so the customer has more choice for the model, and will consider the performance of the checkweigher machine itself more. ■ BDCW-T series checkweighers provide input/output sections with special dimensions, plus side gripping belts, to ensure safe and accurate passage of long forged products through the weighing section. ■ The belt of special material can reduce the wear of the belt during the transmission of forged products, and reduce the frequency of belt replacement. ■ Satisfy requirements for weight classification by providing multiple weight divisions. At present, automatic checkweighers have been widely used in auto parts manufacturers such as Zhejiang New Oriental, Shanghai Natiefu, Jiaxing Dexivogel, and Beijing Braunte. Customers generally feedback that the detection of product weight by automatic checkweigher not only has higher accuracy, but also saves manpower and improves efficiency! Guangdong Kenwei Intellectualized Machinery Co.,LTD.https://www.kenweigh.com/ is the leading brand and main manufacturer of automatic weighing and testing equipment in China: the main products are automatic checkweighers, weight classifiers, automatic weighing machines, weight Testing machine, packaging machine, multi-head scale, linear scale, etc., leading domestic technology, sales hotline +86-0760-22629231
are present in just about every facet of modern life.
Guangdong Kenwei Intellectualized Machinery Co.,LTD. is an expert when it comes to weigher. Got some weigher problems that you want to address? Visit us now and we'll help you fix those problems ASAP. Go to Kenwei Multihead weighers for more details.
Guangdong Kenwei Intellectualized Machinery Co.,LTD. provides the ideal conditions for business creation – access to cash, human capital and affordable office space, for instance – can help new ventures not only take off but also thrive.
Obviously, financial return is important in manufacturing weigher, but I think that's not enough. I think many customers want to support something they really believe in.