Smart Checkweighers, More Than Just Checkweighing
When it comes to smart checkweighers, we naturally think of weight detection at the end of the production line to ensure that the products purchased by consumers comply with national and local regulations. In fact, intelligent checkweighers have been widely used in the entire production process of products as a detection method. Many retailers and end customers are pushing their suppliers to continuously improve the stability of product quality. As a necessary testing technology, dynamic weighing has generally become an enterprise qualification certification project. Electronic Police——Intelligent The main purpose of intelligent checkweigher is to reduce the loss of expensive products, reduce repetitive production, and improve product quality at the same time, with a similar 'electronic police' function. Set up dynamic detection after the filling equipment, in addition to timely detection of over-filled or under-filled products, reducing the loss of raw materials and waste of packaging materials, more importantly, through the feedback control of the intelligent checkweigher, the filling amount can also be adjusted. The situation is fed back to the upstream filling equipment to adjust the filling volume in time to achieve stable results. Feedback control analysis The so-called feedback control means that according to the preset target value, combined with the statistical results obtained by calculating the detection data, the accurate filling volume is ensured by giving the correct signal to the upstream filling equipment. Feedback control by an intelligent checkweigher minimizes product weight errors and product overfills due to filling equipment drift. Drift can be caused by slow changes in environmental or product characteristics. The smart checkweigher is always connected to the filling equipment to ensure that when weight drift is detected, it can be adjusted before it negatively affects production. The illustration shows how feedback control works. Feedback data shows that fill levels are drifting downward, and if this trend continues, the product will be underweight. The intelligent checkweigher sends a signal to the upstream filling equipment to adjust the filling volume. The filling equipment performs balance adjustment in a short period of time, during which the intelligent checkweigher machine will not give an adjustment signal to the filling equipment. Feedback data shows that the downward drift of the filling volume is adjusted to within the normal range. The value of feedback control Various industry regulations require innovation, such as net content regulations, all of which focus on protecting the interests of consumers, which naturally imposes stricter requirements on manufacturers. Serious product weight deviation will directly lead to non-compliance with regulatory requirements. Behavior. Therefore, the biggest beneficiary of using feedback control is the manufacturer itself. Kenwei Intelligent Technology launched the feedback control of intelligent checkweighers, which is based on the requirements of laws and regulations for product quality. From the manufacturer's point of view, simple settings of the checkweigher can reduce costs, improve quality, optimize production, and save raw materials. The inspection data can also be aggregated through the network and other channels, which is convenient for you as a manufacturer to analyze the inspection data and evaluate the existing production level to obtain an effective inspection mechanism. Recently, Kenwei smart checkweighers have also launched an optional upgraded version of feedback control, which makes the settings in the adjustment process more user-friendly, simplifies the operation process and improves production efficiency. Application of feedback control At present, feedback control has been widely used in food, daily chemical, dairy, condiment and other industries. At the same time, we also have a lot of successful experience in these industries. For example, many well-known milk powder manufacturers have equipped their bagged and canned milk powder production lines with intelligent checkweighers with feedback control to control the product weight more accurately. Similar to the intelligent checkweigher used in the protein powder production line of well-known nutritional and health care product manufacturers, it has greatly reduced the production cost of customers. Other products such as washing powder, beverages, condiments, etc. have also begun to use feedback control. The biggest experience of customers is that while the product quality is steadily improved, the production cost is greatly reduced. Guangdong Kenwei Intellectualized Machinery Co.,LTD.https://www.kenweigh.com/ is the leading brand and main manufacturer of automatic weighing and testing equipment in China: the main products are automatic checkweighers, weight classifiers, automatic weighing machines, weight Testing machine, packaging machine, multi-head scale, linear scale, etc., leading domestic technology, sales hotline +86-0760-22629231
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Guangdong Kenwei Intellectualized Machinery Co.,LTD. is a rapidly growing Manufacturing Company based in China. We offer a wide range of equipment that helps in linear weigher which are safe, durable and economical. We provide weigher, multihead weigher packing machine, linear weigher,etc. more about and weigher solutions are covered in Kenwei Multihead weighers. Take a visit!
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