At present, the manufacturing technology level of China's particle packaging machinery enterprises is uneven, and its capacity is weak. The development status has not kept up with the pace of market competition. Nowadays, some particle packaging machinery companies have improved their innovation capabilities and actively adjusted product structures to basically meet market demand. However, some products still depend on imports. China's packaging machinery is mainly based on small and medium-sized enterprises. Only with a large amount of funds can it be developed in the direction of miniaturization and digitalization, as well as upgrading technology and replacing equipment. At the same time, the lack of technical talents has also caused many enterprises. In recent years, with the increasing gap between China's technology level and foreign countries, the investment used by enterprises for research and development accounts for 1% of the company's sales, and it is difficult for the enterprise to survive, and it can be barely maintained when it accounts for 2%, and only when it accounts for 5%. Competitive, and China’s investment in research and development is less than 1% on average. According to statistics, national R&D funds only account for 0.3% to 0.5% of corporate sales revenue, and R&D personnel only account for 3.4% to 4% of employees. Compared with foreign countries, there is a serious shortage of investment in scientific research, which leads to a low degree of automation in the equipment industry. The average energy consumption is 4 to 6 times that of developed countries, which is difficult to meet market demand. The performance gap of large-scale complete equipment is even greater, and the domestic advanced models are of foreign advanced level. About 1/2, the overall technical level lags behind developed countries by about 20 years.
The improvement of the technology level of particle packaging machinery determines whether it can meet the needs of the market. In the case of rising market demand. Packaging machinery companies only have to strive to improve their own technical level. Constantly optimize their products. Continuously cultivate technical personnel. I believe that in the near future China Packaging machinery no longer depends on imports. It can go abroad and face the world. As we all know, each industry has corresponding problems at different stages of development, and the current main problem of the packaging machinery industry is the development channel and model. The traditional rely on mining offline The development model of customers has seriously affected the development speed of the industry, but with the advent of the e-commerce era, many traditional enterprises are working hard to adapt to e-commerce and application of e-commerce. The e-commerce of particle packaging machinery is coming soon. The emergence of e-commerce The integration of the dual advantages of traditional and current development channels not only helps packaging machinery companies reduce production costs and expand sales channels, thus smoothly opening up a broader market development space and allowing companies and customers to achieve no geographic area Sexual restrictions, time-limiting transactions, thereby prospering the development of the industry.
China's particle machinery industry is mostly small enterprises, and the brand building awareness is not strong. The way to attract buyers through low prices is not feasible. Creating high-quality brands, reliable product quality, and e-commerce will bring greater economic benefits to enterprises. High-level packaging equipment must be able to meet the needs of users, product consumers and social development, only in this way can it reflect its level and value. Meeting the needs of users, consumers and social development can be achieved through the following points, and This is also the development trend of today's world particle packaging machinery and equipment.
1. Strong flexibility. Only a simple operation on the same packaging machine can change the type and packaging form of the packaged product. This function is very effective for the market demand of small batches and multiple varieties.
2.High precision, high speed and high efficiency, the equipment can not only work stably at high speed, but also reduce the time of abnormal production as much as possible (such as waiting for raw material machinery maintenance, searching and troubleshooting, etc.), which is the most direct way to improve efficiency .
3 Safety, energy saving and environmental protection, which includes maximizing the protection of the personal safety of equipment operators and product consumers, reducing the consumption of energy (such as electricity, water, gas) as much as possible, adopting appropriate processes, and making the production process more environmentally friendly The adverse effects are minimized.
4.Strong interconnection, to be able to realize the communication between the single machines conveniently and quickly so that the single machines can be connected into a whole line, and can also easily and quickly realize the single machine or the whole line and the upper-level monitoring system (such as SCADA, MES, ERP, etc.) Communication, which is the basis for monitoring, statistics and analysis of packaging line efficiency, energy consumption and other indicators.
5. The control software of the machine can be easily modified and maintained. The standardization of machine control software makes the structure of the control program clear, easy to read and easy to understand. In this way, the program prepared by an engineer can be easily understood by other engineers, and the maintenance and upgrade of the system can be completed conveniently and quickly. This is very beneficial to reduce downtime and lower long-term operating costs of the enterprise.
6. Automatic fault diagnosis and automatic recovery. The implementation of this function can reduce troubleshooting time and labor costs and personnel training costs. Since the beginning of the 21st century, compared with traditional packaging machinery and equipment, the new automatic packaging machine is required to have the characteristics of simplicity, high productivity, more complete support, and more automation. Packaging machinery has already changed from price competition to technology competition. The over-reliance of my country's automatic packaging machinery on foreign high-end technology has seriously restricted the sustainable and stable development of my country's packaging industry. At present, the competition of automatic packaging machinery is becoming increasingly fierce. In the future, automatic packaging machinery will cooperate with industrial automation to promote the overall level of packaging equipment and develop multi-functional, high-efficiency, low-consumption pharmaceutical packaging equipment. At present, the high and new technology widely used in automatic packaging machinery has the basic characteristics of high intelligence, high efficiency, high competition and high efficiency.
Due to the continuous application of various high and new technologies, the development of the automatic packaging machinery industry in various countries has been greatly promoted.Intermittent production has been replaced by continuous production, generalized production has been replaced by professional production, and small and medium-sized production has been replaced by large-scale production. The quality control of the final product has been replaced by full-scale quality control, which has realized the continuous production, professional operation, automatic adjustment, full-scale control and industrialized operation of the pharmaceutical processing and packaging process. These technical leaps are mainly high-tech in It has played an important role in application, and this effect has become more and more significant.
For companies engaged in packaging machinery manufacturing, more attention should be paid to how to optimize the equipment. If the focus is mainly on the price, the development will be greatly restricted. At the same time, we also clearly see these The market competition in the field is becoming more and more fierce. If companies want to become stronger and bigger, they need to take the road of knowledge industry. To achieve a breakthrough in the field of industrial machinery automation is an important way for us to take the road of knowledge industry.