How to quickly sort and batch and ensure high weighing accuracy? - How to sort and batch quickly and ensure high weighing accuracy
Liquid food needs to ensure very strict hygiene conditions during automatic filling. Therefore, weighing methods are required in mechanical bottling equipment. It adopts a non-contact method, so it is extremely hygienic. However, under dynamic conditions, It is very difficult to record weight in the shortest possible time. HBM FIT (Fast Smart Sensor), dedicated to dynamic weighing, Krones AG, a leading global manufacturer of beverage filling equipment, uses the weighing filling method for For the filling of edible oils and milk. The baby milk equipment uses 16 FIT® digital load cells to produce 10,000 bottles per hour, about 3 bottles per second. The empty bottles enter a rotating conveyor belt and are filled within one second , After picking, it is sent out to the conveyor belt. The weight detection rate is 100 times per second. Despite the high filling rate and very high dynamic environment, it requires the system to have a filling error of less than 100g. The factory runs for 8 hours a day and is then washed with hot soapy water at 60°C. Therefore, the load cell is required to be waterproof and rust-proof. The weighing system is ideal for systems that require high precision, or where other measurement techniques cannot be done; such as beverages with foam or irritation, or extremely hygienic conditions. A similar, but larger, bottle weighing system is used in an edible oil plant. The carousel is equipped with 72 FIT® digital load cells capable of filling 38,000 bottles an hour. The FIT load cells are supplied with a software program that can be used to Analysis of filling procedures and optimization of the system. Similarly, the German company IFA Industrielle Wiegetechnik GmbH uses HBM's FIT digital load cells for the weighing of liquid and solid dosing systems..Solutions from HBM… HBM also offers other types of load cell. For example, in order to ensure the weighing accuracy of 50 liters of material, especially in harsh environments, HBM stainless steel single point load cells can be used as subscales. The PW15 has only one installation point and no other force introduction part, so the installation is very convenient.…Including data processing Finally, accurate dosing is also very critical. HBM digital meters not only measure data but also do dosing control and automatic optimization. HBM AED series meters can be used for this type of sensor.